MT1004 self leveling

MT1004 Self-Leveling – High-Performance Self-Leveling Compound Additive

A). Overview of Self-Leveling Compounds (SLC)

Self-leveling compounds (SLC) are advanced cementitious mortars composed of cement, sand, and specialized chemical additives. These materials are widely used in flooring applications where a smooth, even surface is required. Their key characteristics include:

  • Excellent fluidity, ensuring smooth self-leveling performance.
  • Rapid curing, reducing project downtime.
  • Thin-layer application, minimizing material consumption.
  • Environmental friendliness, as they mainly consist of inorganic materials.

HPMC-self-leveling-application-with-spiked-roller

Selecting the right self-leveling cement additive and formulation plays a crucial role in achieving durable and high-performance self-leveling mortar. Celotech offers advanced cellulose ether solutions tailored to improve self-leveling floor applications.

B). Application of Low Viscosity Cellulose Ether in Self-Leveling

Hydroxypropyl methylcellulose (HPMC) for self-leveling applications is an essential additive in modern construction. The addition of water-retaining HPMC for smooth self-leveling floor applications significantly improves workability and overall floor quality by:

  • Enhancing water retention, preventing excessive bleeding and ensuring proper hydration of cement.
  • Improving surface strength, minimizing cracks and shrinkage.
  • Increasing viscosity control, optimizing material flow and reducing sedimentation.

Celotech’s HPMC self-leveling stabilizer, such as Celopro® MT1004, is specially designed to optimize the formulation of self-leveling cement.

C). Common Issues in Self-Leveling Compounds

1. Sand Sedimentation and Bleeding

  • Poor suspension properties can lead to sand settlement and water bleeding, affecting the final floor finish.
  • Excessive bleeding weakens the structure, increasing the risk of cracks, delamination, and hollow spots.

Sand Sedimentation and no Sand settlement

2. Shrinkage Differences Leading to Cracking

  • Low sand-content cement results in high shrinkage, increasing crack formation.
  • High sand-content cement has lower shrinkage, improving overall stability.
  • Significant shrinkage variation between layers increases the risk of surface cracks after curing.

Cracking and Debonding

3. Bleeding and Surface Quality Defects

  • Excessive water bleeding leads to poor adhesion strength and a weak top layer.
  • Uneven curing causes surface dusting, reducing durability.

No waterbleeding and Waterbleeding

Market HPMC water bleeding causes ash after SCL hardening

D). Solution: HPMC Celopro® MT1004 for High-Performance Self-Leveling Mortar

To counter these common issues, Celotech provides Celopro® MT1004, a high-performance self-leveling compound additive with the following benefits:

  • Optimized low-viscosity HPMC, specifically designed for self-leveling cement applications.
  • Enhanced suspension properties, effectively preventing sand settlement.
  • Superior anti-bleeding performance, ensuring a uniform and smooth finish.

1. Technical Parameters

  • Model: Celopro® MT1004
  • Viscosity: 400 mPa•s (Brookfield, 2%, 20℃)
  • Main Function: Stabilizer, preventing sand sedimentation and water bleeding.

2. Suspension Performance Test

Tests comparing different formulations show that Celopro® MT1004 significantly improves suspension properties. Samples using Celopro® MT1004 exhibit uniform sand distribution, whereas standard HPMC formulations often result in noticeable sedimentation.

Note: Right side is Celopro® MT1004, left side is Market HPMC.

Suspension Test-Celopro® MT1004 vs Market HPMC

Sand Suspension Effect Comparison-Celopro® MT1004 vs Market HPMC

Celopro® MT1004 has a very good suspension effect with sand, so it has a better anti-sand settlement effect in SLC.

Sand Suspension Effect Comparison After 2 and 4 hours-Celopro® MT1004 vs Market HPMC

3. Self-Leveling Compound Performance Comparison

Wet Flow Performance

  • Celopro® MT1004 (27% & 28% water content, left): Provides superior flowability and consistent texture.
  • Market HPMC (right): Shows reduced flow performance and uneven distribution.

Wet Flow Performance Comparison-Celopro® MT1004 vs Market HPMC

Surface Quality After Curing

  • Celopro® MT1004 (27% & 28% water content): Produces a smooth and even self-leveling floor finish.

Surface Quality After Curing Celopro® MT1004 (27% & 28% water content)

  • Market HPMC (27% & 28% water content): Results in a rough, porous surface, reducing strength and aesthetics.

Surface Quality After Curing Market HPMC (27% & 28% water content)

E). Conclusion

Celotech’s HPMC self-leveling stabilizer Celopro® MT1004 is specifically formulated for anti-crack self-leveling compound for floor applications. It effectively enhances workability, minimizes sand sedimentation, prevents excessive bleeding, and significantly improves final surface quality.

For self-leveling cement additive solutions that provide superior performance in flooring applications, Celotech’s cellulose ether for high-performance self-leveling mortar is the ideal choice. Contact us for tailored recommendations to optimize your self-leveling formulations.

 

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